After the initial carving of the surface is completed it is left in sun till its colour turns to a typical monkey brown. Then the edible portion of the coconut is removed. The hardest task is shaping the face as it need careful attention to give the monkey the desired expression. Though seemingly simple, there is great skill and attention required to carve the monkey to the right measurements because if the proportions get distorted the coconut must be discarded. There is no scope for rectification.
The entire process is done with a chisel, mallet, sickle and foreign cutting blades. The tools are prepared to the craftsman's own fashion & design. Sandpaper is used for the final touch. Ears and eyes and the foot are made from coconut nut shell. It is the hard wall protecting the edible portion which is tough to cut the determines the size of the monkey.The dyeing and printing of fabric has been practiced on the Indian sub-continent since ancient times. Originally centred on Sind, part of Pakistan since Partition in 1947, the province is referred to as suvasa (‘the maker of good cloth’) in the Rig-Veda Samitha, written in the second millennium BC. The Romans were familiar with the Sindi cloths and, in the first century AD, cloth imported from the East was known as cendatus, or ‘Sindi cloth’. The earliest surviving examples of patterned cottons from the sub-continent were retrieved from Fostat, the harbour of Old Cairo. The provenance of the ‘Fostat’ textiles is Gujarat and they have recently been carbon dated to 1275 m (z75). Sind, Gujarat and neighboring Rajasthan, are centres for printing and dyeing cloth to this day. The business is dominated by the Khatri caste, who are predominantly Muslims in Sind and Gujarat, and Hindus in Rajasthan, One of the areas with the greatest, concentration of Khatri dyers and printers, is the desert region of Kachchh District in Gujarat.
The Khatris of Kachchh are renowned for block-printing and tie-dyeing, locally known as bandhani. They originally came from ‘Sind at the behest of the Maharao, the ruler of the District. One of the most prominent members of the Khatri community is National Crafts Award winner, Mohammad Siddik of Dhamadka village in E. Kachcbh, who tells the story thus:
‘In Sind we were Hindus. At the invitation of the King of Kachchh, Rao Bharmalji (1586-1632), we moved to this village [Dhamadka] 300 years ago. We selected this village because it had a live river: we needed the water to wash the cloth. The King gave us all the facilities and he didn’t take any taxes. If there were problems with selling, he helped us and also gave us pee land to stay in Kachchh. After three generations in Kachchh, we converted to Islam under the influence of a Muslim saint [possibly the Sufi, Shah Murad of Bokhara]: this was at the time of Maharao Rayadhanji (1666-1698).’
Under the auspices of the Rao, a regular trade was established with the maldharis (pastoralists) of Kachchh: Muslim clans such as Mutwa, Jat and Node, who are herders of cattle and buffaloes in the Banni region of N. Kachchh; and Hindu shepherds and camel-breeders like the Rabaris. One of the cloths for which the Khatris became famous is ajrakh, printed on both sides and coloured with indigo and madder. The name is derived from azrak meaning ‘blue’ in Arabic and Persian. Considered an essential item of cultural identity by the Muslim maldharis, they wear it as a turban or as a lunghi, like a sarong: ‘Before electricity, if you got dressed in the dark, you might put your lunghi on the wrong way round and make people laugh.’
Dyed and printed with vegetable and mineral colours, the properties of the cloth exceed the merely aesthetic, as Ismail, Mohammad Siddik’s son, explains ‘the colours of the ajrakh are such that in the heat they are cooling and in the cold, warming. That’s why they are popular in the desert.’
Similarly, the Rabaris value their rumal (turbans) which were originally tie-dyed but latterly have been replaced by a cloth that is block-printed to look like tie-dye.
In the past Khatri families would practice both block-printing and tie-dyeing but as markets have developed and changed, practitioners have specialised in one or the other skill. This distinction has occurred within living memory. Mohammad Siddik, who won his National Crafts Award for block-printing and vegetable dyeing, describes the relentless tying of his early career: ‘I didn’t have anything. At that time the maximum you could make was six rupees for 1000 kadi (equivalent to 4000 dots as the fabric is tied folded in four) per day. I used to tie those things day and night but could only manage 500 kadi, three rupees worth of work. It was difficult to do 4000 dots in a day. ’
His business started to take off with Rabaris, as his son Ismail explains: ‘He was poor and had no money to do blocks and block-printing of ajrakhs for the Banni people. He knew how to do it but just couldn’t afford to. For the Rabaris all he needed was two ceramic pots, he made plain red cloth, he just used to do this colour work and sell it. For ajrakh or printed cloth, he needed at least four blocks which were 150 rupees each then. During the month [of Janmashtami], he made money from the Rabaris and slowly, slowly, he used to make the blocks at night. Once the Rabari season was over, he would prepare ajrakh and other maldhari cloths, take them to Banni and sell them. He has walked all over Banni.’
New markets While royal patronage and good natural resources launched the craft of block-printing and vegetable dyeing in Dhamadka, it has been sustained by certain resilience on the part of the Khatris. They have also had the foresight to respond to new opportunities and develop these as old markets dwindle. Mohammad Siddik and his family have been particularly active in resurrecting -the practice of vegetable dyeing as interest, especially from overseas, has grown. Natural dyes are now used in tandem with aniline dyes: ‘In the past we made only vegetable colours but in 1950 synthetic colours came. Our production became faster and the colours were very good, so our customers accepted them immediately, and those colours are still going today … In 1975, we started vegetable colours again which the foreign customers preferred. In 1973, the government of Gujarat started Gurjari [state handicrafts emporium] and with the help of some designers from the National Institute of Design, they developed designs with Dhamadka. This proved very successful. Today 75% of our production is sold in foreign markets. ’
Innovations Overseas business has been a catalyst in revitalising a traditional practice. Ismail identifies the transformation of old designs into new products for the export market as an important factor in the success of his family’s business: ‘The patterns traditionally associated with these peoples have been re-adapted and mired together to make new designs for bedcovers, sheets and dress materials. ’
Awareness has grown of the need for quality control and this has prompted a number of innovations in the process of applying colour to fabric, although the constituents remain unchanged: ‘We have to use new ideas, quality is important for the foreign market. For example in the past, boiled pomegranate was wiped on the cloth and the colour was uneven. This was not considered a problem as the piece was multi-coloured and the locals accepted it. This kind of unevenness would not be accepted by foreigners, so the cloth is-placed on the sand and the colour is sprayed on.’
The natural resource that made Ismail’s forebears select Dhamadka, the river, has now dried-up. The rapid descent of the water table in Kachchh has alarmed craftspeople, pastoralists, and farmers alike. To overcome this problem for the time being, the family has sunk a well and installed an electric pump at their farm, a kilometre outside the village proper. Here they can still wash the cloths in flowing water, as tradition demands.
A secure future Ismail and his brothers, Razzak and Jabbal, are the ninth generation of Khatris in Dhamadka. They al1 work in the family business and are now instructing their own sons in the art of block-printing and dyeing. Outside of the sphere of Kachchh, there is a growing demand at national and international level, for these master dyers to demonstrate their skills. Modest of the family’s international acclaim, Ismail attributes their continued success to faith in God: ‘I am making cloth, people are wearing it and it makes them happy, brings them joy. If everyone had this philosophy, then everyone would be shanti (‘at peace’). In the world, god makes a border: inside that border everyone is happy, working and eating halal (‘pure’); outside that border, all is loss and sorrow. When a man is eating halal, his mind works well… if he is eating haram (‘impure’) then he is like a beggar, begging for food at everyone’s house and with no intention of doing an honest day’s business.’
First Published: Textiles Magazine, Issue 2, 1998These numbers should suffice to give policy makers a moment of pause - 135 lakh people, 70%, 6, 38,365 villages, 1000 clusters, 5000 years. In order they are, the hugh base of craftsperson’s and weavers, trained in skills that are learned outside the mainstream of the current educational system; over 70% of whom belong to the socially and economically deprived sections of our society; self employed and working across lakhs of villages, the second largest sector after agriculture in terms of employment; With over 1000 handloom and handicraft production centres spread throughout India; the sectors civilizational links that go back 5 millennia to ancient multi- cultural traditions and its continuing contemporary contribution not only as the wellspring of Indian creativity, but equally to rural economic development.
Yet in reports, statements, conversations on policy and development this sector is notable for its absence. It is time now to come out of the shadow to build a path to development, equity and growth for this sector.
The focus of this paper is on a particular thought - the pushing the frontiers of mainstream education to include the methodologies of creativity and technical hand-skills - mainstreaming the traditional knowledge systems of Indian craft, inculcating it into the curriculum, equitably combining the intellectual with the hand-skills.
The Indian craftsperson and weaver has till now belied all doomsday expectation, working persistently against difficult odds, combining entrepreneurial abilities, with technical virtuosity rooted in an in-depth understanding of materials and processes they continue to pursue their trade and create products that have marked our civilization and continue to do so till today. Across villages, hamlets, tribal swathes and urban fringes, in the most unlikely places indigenous and ancient technologies are preserved, orally handed down till today.
The excavations at the Harrapan sites in the Indus Valley and at Mohenjodaro are evidence that the seeding of craft and weaving traditions had already developed root. This base then formed the blueprint of the start of a 5000 year journey that continues till today. Developing ways of thinking and seeing, distinguished by syncretism, marked by multi-cultural pluralism and oral instruction, craftspersons have managed to preserve traditions while continuously absorbing and assimilating new systems, ideas and trends. Over the millennia waves of migrating peoples, successions of rulers and empires; explorers and merchants, traders and priests moulded the craftsperson’s vision and helped define their enormous vocabulary of form, material and design, echoing and amalgamating ideas, customs and cultures. Further with the development of trade routes both maritime and over-land influencing the development of skills and creation of product offerings, styles and colours the Indian craftsperson manufactured products for a spectrum of consumers - from those located close to home as well as extending far flung to markets across the world.
Crafts1 and craftspersons2 across India today, continue this journey.
Their oral knowledge systems extend across a wide continuum of learning - from the extremely complex with an understanding of the principles of mathematics, physics, chemistry and engineering to those that are based on usage and observation of the surrounding eco-system and ecology, all centred around the fundamental principles of community knowledge systems developed over generations of study and practice. From the building of ocean going ships in Beypore in Kerala to the casting of the largest metal cauldrons in the world, from the making of paper frf theom waste cotton in Jaipur and Pondicherry to the creation of dyes, colours and pigments from vegetaf theble and organic material, from enamelling metal in Varanasi to the fusing of metal on to glass in Pratapgarh, the precise tying and dyeing of yarn and its subsequent calligraphic weaving of on the loom in Orissa to the making of metal yarns for embroidery in Lucknow are only a few examples as the variety of techniques and processes is enormous.
The craftsperson’s mastery over their tools, using them in creative, inspired ways to change raw materials into three dimensional products. Tools usually locally produced, useing eco-friendly raw materials with a low wastage content, employing indigenous technological processes that include, to mention a few, smelting, weaving, beating, shaping, moulding, tempering, turning, varnishing, lacquering, twisting, welding, throwing forging, binding, dyeing, casting, tying, staining, soldering, embellishing, filigreeing, knotting, spinning, carving, plaiting, sculpting, painting etc. Working with a profound knowledge of these processes on materials as diverse as metal, wood, clay, stone, lac, wax, paper, glass, a range of grasses and fibres, bone and shell, leather, and textiles, each with enormous regional and individual variations within every group of specialization. The exhaustive understanding of material is based on usage and context, influenced by geography, historic traditions and cultural influences that are approached through a multitude of methodologies and processes.
Skills and techniques, craft ritual and folklore are handed down through oral instruction and rigorous on-the job training, within and across generations. Taught through alternate knowledge transmission systems that do not form part of mainstream educational systems prevalent today, with no brick and mortar buildings, no text books or ink these specialized crafts and handlooms are hereditary specialties passed on from generation to generation within communities and families. The women of the Lambani community who embroider and quilt, the Prajapati community of Molela who mould clay plaques, the Moosaris of Kerala who cast the bell metal Charakku cooking utensils in diameters of up to 8 feet, the Patola yarn resist saris woven by members of the Salvi family in Patan characterised by mathematical precision in the multiple tying, dying and weaving, the Sthapatis of Swamimalia who cast the bronze idols, the Paneka community who weave the Pata sari, the Meghwals who turn wood and decorate it with lac are only some such examples.
Mainly located in rural3 areas, the craft sector provides employment to many millions4 of people, an overwhelming majority of whom belong to the weaker, more vulnerable sections of society, being either Scheduled caste or tribe or belonging to minorities or to other backward classes. Craft production is widely dispersed across the length and breadth of the country, with the parallel coexistence of isolated individual family units, craft clusters, home/cottage industries, and small-scale and medium-scale enterprises. From rural hamlets outside the city of Banaras where brocade weaving is a home based activity involving family members to Bagh in Madhya Pradesh where the iconic block prints are produced in karkhanas with over a hundred persons employed, the lace makers of located in clusters in Warangal, the Kauna Phak reed mats weavers in the East district of Imphal to the painters of glass in Thanjavur, the carved and painted wood work of Gangtok, the tribal weavers of the Kotpad textile in Koraput, the community of Patachitra painters of Puri to Pethapur on the outskirts of Ahmedabad where seven families continue to treat the wood and carve the intricate blocks that form the basis of the hand block printed textile trade.
The continuing encounters of the traditional crafts with the demands of modern, urban living have resulted in a juxtaposition of ancient technologies that are catering to a globalised world. These immense numbers of self-employed, self-organised, skilled craftspersons are the bearers of India’s traditional knowledge, the source of our creativity and keepers of our national cultural identity.
Over the last few decades shifting dynamics have led to an erosion of livelihoods in the craft sector. The crisis in crafts has been ascribed to many reasons, not least being the disappearance of traditional markets with a dramatic shift in consumer choice from hand-crafted, woven goods to factory-made products. The customer base has shifted, with rural consumers accessing mill made products and high end urban customers being wooed by branded products. The economies of scale inherent to the factory sector result in the mass production of goods of uniform quality at prices unmatchable by craft people. Simultaneously, the availability of replicated and fake craft products that are marketed as handcrafted, hand-woven and traditional at far lower prices than the original has hit crafts people hard.
Industrialisation has changed forever the social systems that controlled caste and community linkages to specific occupations. Likewise, globalization and urbanisation has made alternative career options accessible. With an educational system de-linked from traditional knowledge systems this sector has experienced a systematic dwindling of its skills and accomplishments and a devaluation of their learning that constituted the repositories of the craft knowledge systems.
Crafting of objects and their associated technologies are often determined by geographical location to raw material. Materials were a local resource with skills evolving gradually and being handed down by families and communities. Economic growth has broken the link between sources of raw material and local communities, for instance cotton is no longer processed and woven in the areas in which is grown as it was in the past.
Compounding the crisis is the lack of interest in the younger generation of craft families in continuing in craft practice due to perceived prejudices and inequalities of status. The underlying belief that information garnered from text books is superior to received oral knowledge has added to the problem.
Globalization has brought in new influences and technologies, and increasingly rapid social transformations, the familial system of apprenticeship faces cracks and fissures without a suitable replacement in place. Urgent thought needs to be given to alternative formats for learning and training as we face a future of surging urban migration, issues of deskilling and unemployment.
To meet the challenges of the 21st century any developmental initiative while seeking meaningful formats to work in will have to grapple with these baseline issues and a sustainable growth trajectory cannot be isolated from this larger context.
It is hardly surprising that there are any number of debates around the appropriate path to development, equity and sustainability. This paper presents for discussion a particular focus – the deconstruction, codification and mainstreaming of the multi-dimensional oral traditional knowledge systems of craft practice into mainstream education, as an underlying premise for creating an enabling environment for the craft sector in India.
What is critical at this point is to explore the issues that confront the process as it exists right now, and to evolve methods of thinking and ideating that make the process viable and meaningful.
This knowledge based intervention though poised as a value-added and productive process is distinctly complicated by the fact that most craftsperson’s and weavers are located outside the ambit of conventional notions of what constitutes mainstream education – this disassociation has been inimical to all. The question arises as to where does one go from this point to a future where this creative, productive and high rural employment domain be brought equitably into the mainstream, by creating an even handedness between these repositories of creativity and the mainstream
It is time to remedy the relative neglect of this aspect at a time when – despite the value of crafts being recognised world-wide –innumerable factors continue to endanger their very experience.
The comtemperorary relevance of this focus is for five distinct reasons
First. At the outset, it is well-documented and proven that free and open access to information creates an environment that empowers individuals and societies; it is an instrument of constructive change a catalyst for introducing systematic and significant windows of opportunity. This could un-cage a sector where the range of learning and oral instruction covers areas as diverse as Thanka painting to Warli art, from the metal casting of temple gods to the creation of Dhokra work, from mask making to hand spinning, wood and stone carving, papier mache to glass blowing, the list is endless, all these practitioners would benefit from inclusion in the mainstream of knowledge as would the rest, equally if not in greater measure.
Second, an accessible framework of institutions, training and research material is a necessary prerequisite for growth. For this knowledge to be effectively used it needs to be understood in all its forms and to be presented in a manner that is relevant to student. It must stimulate ideas and allow for new creative connections to be made. Connections that could provoke innovation and innovative uses of these Indigenous technologies that demonstrated inspired ways of morphing materials into products. The tools used in conjunction with these technologies, all locally manufactured, need to be reassessed and re-evaluated and for the knowledge to be effectively used both in the laboratory, as a teaching instrument and in a manner that is relevant to its appropriate use; for this we need additionally to develop programs to upgrade and improve the tools.
The availability of an infrastructure of this kind works an effective mechanism for development, essentially as a means of removing bottlenecks to growth. Given the scale and potential of the sector, the absence of systematic training curriculum’s, and institutions that research, and provide the training, have been a major lacunae across the board and a considerable factor in why the sector has not taken its rightful place considering its considerable contribution to the economy in terms of employment but also its immense cultural significance.
A third reason for this approach is that at a time when the rest of India is going through a phase of resurgence facilitated by the growth of the general economy, the effects of economic reform and benefits of the rapid spread of information technology all these have largely bypassed the craftsperson, creating a new form of deprivation and impoverishment for those with no access. Although techniques and skills are abundant they need to be understood in all their forms. Craftsperson’s themselves often remain isolated owing to their inability to access information and training. While we have this vast skill pool on the one hand, the flip side of the coin is the glaring lack of formal mainstream training and educational institutions available to nurture and grow these skills while simultaneously building a cadre of young professionals. This fissure in the system thus curtails the ability of craft communities to respond effectively within the contemporary matrix, in effect crippling those who suffer from the twin drawback of information deprivation and poor outreach.
Fourth. There is an urgent need to research, analyse, categorise, and document craft traditions and developments as there is a very real danger of technologies and processes, motifs, designs and traditions dying out due to change, under use, or even the death of a specialised artisan or craft family/group. Moulding, shaping, weaving, forging, shaping are only some of the processes that India’s craftspersons have mastery over. Some seemingly simple yet classic, forming the backbone of technology to the interconnected and complex. Across the globe when we examine the seed source of modern manufacturing and technology you see the hands of a craftsperson – using the springboard of ancient technologies adapting and transforming them in innovative ways.The fact that many craft traditions are oral makes research and codification even more critical. In its absence of any documentation, oral traditions, once lost, can never be revived. It is a permanent loss. This cannot be overemphasised.
The fifth reason for the use of knowledge-based interventions is that India’s education system has been touted as one of the critical factors in its economic rise. Juxtaposed alongside is the passing of the momentous Right to Education Bill in Parliament in 2009. With 50% of India’s population below the age of 25 and the projection that by 2020 the average age in India will be 29 it is critical that the system be prepared to meet the hugh demand for education. It is time now to inculcate craft know-how and training into the curricula with an equal emphasis on the intellectual, cerebral, the technical and the hand skills. To take a leaf from other countries – Japan supports rigorous training in over 200 traditional crafts; France has a Master Of Arts, Sweden runs National Folk craft institutions while Korea invest heavily in training the next generation. The United Kingdom incorporated the arts and crafts movement into the mainstream curriculum in the mid 19th Century to further power their Industrial Revolution.
Though craft has moved ahead, not static or fossilised in time, all those who work in the area are aware that though change is constant its sheer speed and rapidity is resulting in fragmentation and disorientation of these long established synergies.
The challenge ahead lies in designing frameworks that are sensitive to the sheer complexity of the sector. What is critical at this juncture is to explore the process and to evolve methodologies that contribute to making it a significant exercise.
It would be necessary to start with a baseline documenting of community knowledge, traditionally transmitted orally, studying the process, its workings and its most notable features and then placing it in its mainstream curriculum context. Collating the information on the raw materials and their processing, colours and motifs used the ritual or symbolic significance, techniques employed, values ascribed, the associated norms, perceptions and beliefs are some of these. Presenting not only the skills and techniques involved but the specific meanings of the form of expression, meanings derived from the local context in which the craftspersons operate and the purpose for which they produce. By analysing the pros and cons and key features with its qualities and characteristics including degrees of process accuracy we take the first steps in building and amalgamating its scientific principles. A small step in this direction has already been taken by the Craft Revival Trust to create an accessible knowledge infrastructure for the crafts. Making information available on craftspersons and on a wide variety of craft subjects. The process involves all the constituents while rooting the work in a development framework with the craftsperson at the centre of the exercise.
The next step would be to build a theoretical framework that ‘legitimises’ and amalgamates the principles and concepts of oral, and local community knowledge of these eco-technologies of craft practice within the commonly accepted scientific and technological infrastructure. In effect researching the science that underlies the craftsperson’s arts. This knowledge, an intrinsic part of craft practice developed over the ages has responded and evolved to changing ecologies and environs. For instance the understanding of plant material by craftsperson’s to weave baskets, thatch homes, make furniture, build bridges, make music, create colour and a myriad other uses is only one such example. We need to apply scientific rigour to the study of processing of materials and techniques of craft production whether it be plant or metal, leather or clay, stone or wood by uncovering and studying the underlying principles at the heart of the technicalities of craft. Studying the parameters, creating benchmarks and applications, retaining the creative, while removing the subjective approach through a process of standardisation. This collaboration among scientists, technologists and the bearers of oral craft knowledge through application of stringent scientific principles to traditional hereditary knowledge to document concepts, principles, applications and practices could lead to a uniquely Indian knowledge system, creating networks and linkages both within and outside the sector giving India a global edge.
Concurrently we need the introduction of craft technology study in the curricula of schools and colleges, recognising that the current lack of awareness is a form of deprivation for everyone of us. Re-recognizing indigenous technologies is a vital part of this process. This need has become even more immediate with the passing by Parliament in July 2009 of the Right to Education bill and the push to universalise access to education at the secondary level.
Simultaneously, there has to be a move towards greater equity, a removal of barriers within academia and scientific and technological laboratories, which are weighted against the bearers of traditional craft knowledge for a more equitable, even-handed inclusive education. Moving beyond tokenism to create substantive change through institutional development, formation of indigenous technology laboratories, the endowment of Chairs in Universities to bearers of traditional knowledge to the awarding of honorary doctorates, as for instance in 2003 De’MontFort University, Leicester, UK recognised the master Ajrak hand block printer and natural dye revivalist, Ismail Khatri by awarding him an Honorary Doctorate. Thereby creating a movement and an environment that stimulates ideas that allow for new creative constructs to be built and make connections that could provoke the use of appropriate technologies in manufacturing.
With steady economic development and a 9% rate of growth has come increased prosperity, but we as a nation cannot forge ahead unless we push the boundaries of education policy in an equitable and inclusive way. It will require a concerted and sustained effort to ensure that this essential part of our cultural fabric and these keepers of our traditional knowledge are nurtured and take their rightful place for the next millennia.
The future depends on how we tackle this massive skilled human resource whether we build to our advantage or let it all be frittered away.
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Summary Cartwright Hall Art Gallery, Bradford has a small but growing collection of historical and contemporary Fine and Decorative Art relating to the Indian subcontinent. The collection includes textiles, exquisite collection of wedding jewelry, glass and metalware as well as works by modern artists. It also has an important collection of Victorian and Edwardian art as well as an extensive collection of contemporary European prints. The creative challenge is how to approach a body of art that reflects not only a shared 500 year history between the Indian subcontinent and Britain but also a significant sub-continental presence in Britain today. Connect: People, Place & Imagination is a pioneering multi-million pound project involving the revisioning and reinterpreting of the permanent collections of Cartwright Hall which is a cross-cultural, cross-media and across chronologies. Using the intellectual framework of three themes; People, Place and Imagination, the displays will be able to, for the first time, establish a dialogue across cultures that forces us to look at the objects afresh and to think again. Nima's talked on how a transcultural collection is being made into an integral part of British history and contemporary reality. |
The people: Every summer, the sheep herders of the Bhotiya and Shauka communities travel to the upper reaches in Harsil, Niti, Mana, Malari and other upper grasslands of Uttarakhand grazing their livestock and other upper grasslands of Uttarakhand grazing their livestock. These communities are engaged in sheering of wool and other ancillary activities like, cleaning, carding, spinning, weaving and knitting with this wool. During winters, these people descend to the towns at lower altitudes and bring with them the wool of their sheep. Towns like Dhunda in the Garhwal region, have thus become prominent centres where trade and processing of this indigenous wool takes place.
The Craft: Hand woven floor coverings and a variety of hand-woven blankets are traditional woven products made of local sheep wools. The sheep herders prefer to wear garments woven from local wool, as the heavy wool keeps them warm during the freezing temperatures.
[caption id="attachment_197839" align="aligncenter" width="640"] Shepherds of Rudraprayag, Uttarakhand. Image: Harendra Khoyal[/caption] [caption id="attachment_197842" align="aligncenter" width="640"] Sheep at Rudraprayag, Uttarakhand. Image: Harendra Khoyal[/caption] The sheep: Bharal, Gharia and the Muzzafarnagri are the names of the native sheep varieties of Uttarakhand. Over decades, due to various government interventions and also of their own accord, the herders have cross bred local breeds with merino and Rambouillet sheep brought in from Australia and New Zealand. The locals of Pithoragarh region refer to this cross breed as the Khunnu sheep. The locals however feel that these cross bred sheep are much weaker compared to the indigenous breeds. Himalayan wool: Wool is the material growing on the skin of a sheep; its characteristics depend on factors like genetic composition, diet, and agro climatic conditions that prevail in the region. The indigenised and cross-bred sheep in the Himalayas are known to produce relatively softer and larger quantity of wool in comparison to their cousins in the Deccan and the semi-arid western India. Yet, this wool is considerably coarse due to its short staple length and due to the lack of wool grading at the sheering source. When compared with Merino and Acylic, the local wool feels rough, but is warmer. The Bhotiya and Shauka communities continue to weave woolen textiles like Kaleen, Chutka and Thulma but these are mainly for personal consumption. The rest of the hand-knitted produce sold in local outlets – some for the locals and some for the tourists, is made of acrylic and other manmade fibres. [caption id="attachment_197840" align="aligncenter" width="640"] Thulma Weaving of Chandkana, Pithoragarh, Uttarakhand"Contrast city" is a rubber recycling program in Marrakesh-Morocco. The project aims at sustainable development. This is an initiative of LCCE (La Compagnie du Commerce Equitable), a French fair trade importer. LCCE wondered what could be done with rubber waste, polluting and poisonous when used as a source of energy.
I have worked in this program as a designer, specialized in handicraft, working around Africa for a decade and settled in Marrakech. The whole process was covered from organizing supply to standard production, including product design.
Few questions that were to be carefully dealt were;
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So some concepts like Conurbation or hub only for Zari craftsmen need to apply because not only Varanasi weavers but people form downtowns like Ramnagar, Chandauli etc are migrating for better payments. A hub should be developed without the midmen profit which should include following
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Benefits of this layout are multiple. this layout have street oriented eyes which will not make it dead as workspaces are facing streets , which is just like their hometowns. They have courtyards which will please their eyes and will be climatologically helpful. Some having stairs have access to terrace and future extension possibilities. Most important thing is layout around the |
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“Slave produced cotton” is imported into England to be mechanically turned into cotton yarn, the first product of mass-production. And where is all that yarn to be sold? In India, of course, the biggest cotton cloth weaver in the world. The Company carries the machine made yarn to India, selling it cheap, undercutting locally made handspun yarn, and destroying the hand-spinning industry of India.
..here is the first of two voices from history –a short extract from ‘Representation from a suffering spinner’ a letter printed in the Bengali newspaper ‘Samachar Darpan’, in 1828:
“I am a spinner. [the letter says]. After having suffered a great deal, I am writing this letter …The weavers used to visit our houses and buy the charkha yarn at three tolas per rupee…
Now for 3 years we two women, mother-in-law and I, are in want of food. The weavers do not call at the house for buying yarn. Not only this, if the yarn is sent to market, it is not sold even at one-fourth the old prices. …They say that bilati/imported yarn is being largely imported... I heard that its price is Rs 3 or Rs 4 per seer. I beat my brow and said, ‘Oh God, there are sisters more distressed even than I. I had thought that all men of Bilat were rich, but now I see that there are women there who are poorer than I'…They have sent the product of so much toil out here because they could not sell it there. But it has brought our ruin only. Men cannot use the cloth out of this yarn even for two months; it rots away. I therefore entreat the spinners over there … to judge whether it is fair to send yarn here or not.” The devastation of hand-spinning was one part of the destruction of the Indian cotton textile industry by the East India Company. There was more. There were the taxes. Listen to Francis Carnac Brown on the subject of taxes in 1862. Francis is a British cotton planter in India, on the Malabar coast.“The story of cotton in India is not half told, (he says), how it was systematically depressed from the ..date that American cotton came into competition with it about …1786, how …one half of the crop was taken in kind as revenue, the other half by the sovereign merchant at a price much below the market price of the day …how the cotton farmer's plough and bullocks were taxed, the Churkha taxed, the bow taxed and the loom taxed; …how it paid export duty both in a raw state and in every shape of yarn, of thread, cloth or handkerchief, ..how the dyer was taxed and the dyed cloth taxed, …how Indian piece goods were loaded in England with a prohibitory duty and English piece goods were imported into India at a duty of 2 1/2 percent. (He goes on to say): It is my firm conviction that the same treatment would long since have converted any of the finest countries in Europe into wilderness. ...”
That was the 19th century. Now we’ll take a jump backwards in time, the period that lasted from the time of Jesus Christ upto the early 19th c. This was the period, lasting almost 2000 years, in which India clothed the world. And it has its relevance to today. There is an impression that the greatest achievement of ancient Indian cotton cloth weaving was – as you must have heard- Dhaka muslins. Cotton cloth woven so fine that that it had names like Woven wind, Evening dew, Flowing water; So fine that when the Mughal emperor Shahjahan chides his daughter the Princess Jahanara for being immodestly dressed, she retorts that she has on seven layers of the stuff. Yes of course this was a fantastic achievement… But in my opinion the greater achievement was something else which I want you to pay close attention to, because I believe that it is this that holds the key to the future: ‘Fustat textiles’ are pieces of Indian cloth found in Egypt, carbon dated 9th to 14th century. They are thick, ordinary, coarse cloth. Ruth Barnes, the Textile scholar says these textiles “cannot claim fame as good examples of outstanding craftsmanship”… but the significance for me is exactly that, that it is coarse cloth, obviously for the common man. India was unique in producing ordinary cotton cloth for ordinary people on a vast scale as a market-oriented activity from which millions of people derived their living. Making and selling cotton yarn and cloth were economic activities which gave people an income. While cloth for the elites was made in the ‘karkhana/workshop’ system, where yarn was given to weavers by a ‘master-weaver’ who marketed the finished product, cotton yarn and cloth was sold through local markets to ordinary people, and both these kinds of cloth were exported. According to my understanding making ordinary coarse cloth for aam admi/ordinary people was India’s real strength: Ordinary cloth made in vast quantities by ordinary weavers for ordinary people at affordable prices. No other region could do this. In China as in our Northeast today cotton cloth was made as a household occupation. It was only in the Indian subcontinent that it was a massive, market-oriented economic activity. So viable, so embedded in society that it has sustained for 5000 years. This is not just as a matter of historic interest, but also is a vital clue to the future. About scale: Enough cotton cloth was made in India to clothe India’s own rich and poor and for export both eastwards and to the west. In the first century after Christ the Roman historian Pliny complains that India is draining Rome of her gold - partly for spices, but mostly for cotton cloth. In 1610 Pyrard de Laval says about Indian cotton cloth “wherewith everyone from Cape of Good Hope to China, man and woman, is clothed from head to foot”. It was the largest variety of cloth the world had ever seen. "Every year ships arrive from Gujarat on India's West coast… from Cambay a ship put into port worth seventy to eighty thousand cruzados, carrying cloths of thirty different sorts" says Tome Pires in 1515. [A cruzado was a Portugese gold coin]. And you find the names of some varieties of these cloths in the Anglo-Indian dictionary known as ‘Hobson Jobson’: Albelli, alrochs, cossai, baftas, bejutas, corahs, doreas, dosooties, chhint, ginghams, jamdanis, morees, mulmuls, mushroos, nainsooks, nillaees, palempores, punjams, susi.. and so on.. But export was the smaller part. A huge part of the indigenous cotton textile industry also went into local loops: cotton grown, spun, woven and sold locally, through local markets. There is an account of a local weekly market at Jamoorghatta, in a report dated 1867, by Harry Rivett-Carnac, Cotton Commissioner for the Central Provinces, in which out of about 1400 stalls, 572 relate to cotton, yarn and cloth and 350 of the cloth sellers are non-weaver castes ‘Dhers, selling coarse cloth of their own manufacture’ It’s amazing how little research has been done on this part of Indian textile making. All the textile scholarship seems to be about export. No research on clothing for the entire Indian population (250 million people in 1830)? That’s part of the cloak of invisibility this industry wears! It’s not just for historic interest that we need to look into this, but more important, to understand what were our particular strengths and advantages that will be of use in the future, that we can use today to make a viable, ecological and democratic cotton textile industry, not one that just puts more money into rich industrialists’ pockets. Now let’s go back to the 19th century let’s see how the intervention of the EIC affected the growing of cotton in India: Cotton has been grown in India for 5000 years by smallholder farmers – as it still is. Different varieties were grown in different parts of the country. They were rain-fed and grown mixed with food crops of various lentils. Growing it with other crops, did 2 things, it kept off pests and it replenished the soil. These 2 things made it possible to grow cotton in the same spot over millennia. But different varieties did not suit mass-production, and Indian cottons did not suit the new yarn spinning machinery that began to be invented in England in the early 1800s. This new way of spinning yarn was not in small scattered locations using wooden equipment. it was concentrated in a few places and using huge machinery made of rigid steel. And what effect did this change in spinning have on Indian cotton farms and farmer families? An earth-shaking effect. Now cotton had to be aggregated, collected together, so it had to be all of one kind, and that kind had to be one that could stand up to the harsh action of these new steel machines. Indian varieties were too soft and their fibres were too short. And so American cotton varieties were introduced into Indian cotton farms by the East India Company, the long strong fibres that had the long strong fibres the newly invented English technology needed. A Colonel Prain writing in 1828 tells us: “I have no doubt that the fine cotton produced near Dacca is one cause of the superiority of the manufacture”, he says “nor do I think that any American cotton is so fine, but then there can be no doubt that the American kinds have a longer filament and on that account are more fitted for European machinery”. The machines were heavy metal, bruising and battering the delicate cotton fibres. Longer, stronger filaments took the strain better, though they didn’t produce better cloth. That was it. Now that kind of cotton, became known as the best cotton, not the cotton that made the best cloth. Instead of inventing a technology to suit the cotton, Walmart’s ancestor, the EIC, changed the cotton plant to suit the technology. And nobody cared that Desi/indigenous and Americans grow in very different ways, one of which is suited to Indian conditions, and one of which emphatically is not. And since then, till today, the definition of best quality cotton is what can stand up to harsh ..machine processing. .. and as machines are made to run faster and faster, nature is expected to keep up. But nature has its limits: and we’re feeling those limits now in the 21st century. Cotton farmers today have only one customer - the spinning mill, and all spinning mills today only have one kind of machinery, the kind that demands ever longer and stronger staples. Growing American cottons does not suit Indian soils or Indian climates, why because as we say down South, the American hirsutum cottons are shallow rooted, they cannot stand extremes of climate.. You can never depend on the Indian climate - one year it rains too much, the next year the rains fail. Desis have long taproots, which helps them survive both too much and too little rain. Hirsutums need irrigation. Irrigation creates humidity in which bacterial, viral, fungal diseases and pests thrive to which cotton is particularly prone. The Bt gene is only useful against a few varieties of caterpillar, its not a cure for virus or fungus, nor does it prevent insect attack by thrips, aphids, mites, mealy bugs. Large-scale spinning broke up the close relation of weaving cotton with growing cotton. After all, weavers and farmers were neighbours – as they still are. Today between them stands the modern spinning mill, to whom the cotton farmers must sell their cotton and from whom the handloom weavers must buy their yarn. A mill that forces farmers to grow the kind of cotton that’s immensely risky for them …a level of risk that small farmers cannot bear..the farmer suicides that have been happening particularly in Maharashtra & Andhra Pradesh for the last 20 years, part of the largest wave of suicides in history as Sainath reminds us. Many, possibly most, of these suicides are of cotton farmers. But I don’t read anywhere that the connection of cotton farmer suicides with cotton spinning technology has been made. Let’s take a quick look at how yarn making happens in the mill: Cotton lint from the plant is first separated from the seeds. In the 1800s, a new stage was introduced: after seed removal loose fluffy lint began to be pressed tightly into bales. So tightly that it becomes as hard as a block of wood, and needs an elaborate process and huge machinery to get it back into separate fibres. Basically to its original form. Its only after that the fibres are made into a loose blanket, then twisted and thinned more in 3 stages into yarn. Of course baling made sense when it was done to carry the cotton overseas to England. But the unbelievable thing is that baling, bale breaking, bale opening and reconstituting it into individual fibres are still integral parts of yarn making! Even when cotton grows nearby! And these additional, energy-guzzling stages that need huge infrastructure, are one of the main reasons for the unviability of modern textile technology. And of course the reason why this industrial revolution yarn technology is unsuited to Indian conditions is: it is uniform. It needs one kind of cotton and one kind of cotton only. With this way of making yarn India loses what could its greatest advantage, of being able to grow different kinds of cotton in different regions. We need flexible yarn making technology that can adapt to different varieties of cotton. Yarn-making specifically suited to Indian diversity of cotton varieties is the missing link in our otherwise potential, green, low-energy cotton-to-cloth production chain. If we had that we could regenerate our diversity of cotton varieties. We still have the handloom. Link the flexible technology of the handloom with diversity of cottons through adaptable spinning and what will you get? A unique, hard-to-beat cotton textile industry. It’s only the middle stage that’s missing. I suggest we rid ourselves of a past “that lies upon the present like a giant’s dead body” [to quote Nathaniel Hawthorne] the burden of a rigid, inflexible, energy-intensive yarn spinning technology. And how are the existing modern spinning mills of India doing? Very badly. Today the mechanized textile industry of India -mostly spinning- is on financial life-support from banks. It has gargantuan bad debts which it is unable to repay. If you think Kingfisher Airlines’s debts are enormous at 7000 crores, what d’you think of the mechanized Indian textile industry's debt, at almost 2 lakh crores! Strange that we don’t hear these dire facts about the mainstream industry, while its constantly dinned into us that handlooms are in such bad shape. Its not the handloom industry that has these huge debts! The fact is that the textile technology that today is considered modern, both yarn spinning and mechanical weaving, is “viable” only through debt-financing and on the back of an exploited workforce. A kind of exploitation in which we can’t compete with China. And because its on life-support its attracting Vulture Investors. Vulture investors look for dead & dying industries: “There are a lot of dead carcasses on the road, and the vultures are out sniffing,” says a New York Times report after the 2008 Wall Street crash[ii]. They’re here already. A recent headline in the Economic Times [July 30 this year] says the US’ W L Ross plans to invest in the Indian textile sector. Has anybody heard of Wilbur L Ross? He is known in the US as the dean of vulture investors. And now this canny investor has already taken the first steps towards swallowing up the Indian Textile industry. Its my guess that he is poised to flood the great Indian market with low-cost yarn spun in China and Vietnam. He could be the 21st century avatar of the East India Company, destroying Indian spinning again 200 years later! So it becomes urgent to develop small-scale spinning, because the only kind of industry that can stand up to Wilbur L Ross and his ilk is a dispersed one, with small investments in scattered infrastructure. This is a plea to the country’s scientists and technologists to put in the research and development needed to work out small-scale cotton yarn making for the future, specifically suited to Indian cottons and to the handloom: smaller, flexible machinery that can be run by alternative energy and that can process different cotton varieties. We could then take the cotton textile industry out of ghettos and industrial centres where it is today and put the whole field-to-fabric production chain in thousands of locations next to cotton fields. Cutting out the exploitation of powerloom workers. Saving energy by cutting out transport, cutting out baling. With smaller investments in small-scale infrastructure. An industry that can be owned by producer collectives. A truly modern, democratic textile industry on a vast scale, suited to an energy-stressed future. That would bring smiles and not tears to cotton farmers and weavers - whose combined numbers make up a substantial part of the Indian population. And finally: handlooms & climate change. A recent report of the Global Commission on the economy & Climate change, which has members from the World Bank, Unilever, and the Bank of England, says that investments in low-carbon technologies will stimulate rather than hamper economic growth. That makes India several steps ahead on this score – we don’t even need to invest vast sums - we already have a low-carbon weaving technology in all parts of the country, complete with its huge bank of equipment and skills. This means that we can have our cake and eat it too and share it around: by promoting hand weaving we can claim international credit for setting up a low-carbon textile industry, we can make good cotton cloth for ourselves and for export and spread the profits of textile making among a large part of our population. Weavers and farmers must be re-connected through small-scale spinning – not by harking back to the past, but in a modern, viable, feasible way, building producer-owned, flexible technologies around the handloom rather than replacing it.The handlooms are there, the weavers are there, the cotton farmers are there waiting to be offered an honourable life in return for providing us energy-efficient cotton textile production! As a post-script I’d like to add that the Malkha initiative in which I have been involved for some years has taken the first small steps in this direction, so far with some success. End Notes [i] Including 6 million cotton farmers: Indian Textile Journal [ii] Investors Stalk the Wounded of Wall Street Lecture delivered in 2014 at the LILA Foundation sponsored PRISM series in New Delhi, IndiaIssue 1, Summer 2019 ISSN: 2581 - 9410 The cotton handloom industry of India is one of the great manufacturing institutions of the world: its looms have run continuously for five thousand years. Remnants of cotton thread have been found in the ruins of the Harappan civilization [5000-3500 BC], and the weavers of India have supplied the markets of the world with cotton cloth since at least the first century of the Christian era. The golden age of Indian cotton in recorded history stretches from that time until the beginning of the nineteenth century and there are testaments to the quantity, quality and variety of Indian cotton fabrics scattered through written records. Indian textiles were traded for Roman gold at the time of the Roman Empire; Pliny, the Roman historian of the 1st century AD, calculates the value of imports of Indian fabrics to Rome at a hundred million sesterces [equal at the time to 15 million Indian rupees] every year, and complains that India is draining Rome of her gold. Suleiman, an Arab trader who visits Calicut in 851 A.D writes in his diary “..Garments are made in so extraordinary a manner, that nowhere else are the like to be seen. These garments are ......wove to that degree of fineness that they may be drawn through a ring of middling size”1. Tome Pires, a Portugese traveler of the 16th century writes in 1515 from Malacca describing the ships that come there from Gujarat and the Coromandel Coast, worth eighty to ninety thousand cruzados, carrying cloth of thirty different sorts2. Pyrard de Laval in the early 17th century says Indian fabrics clothed “everyone from the Cape of Good Hope to China, man and woman, …from head to foot.3" Certainly the largest manufactured trade item in the world in pre-industrial times, Indian cotton cloth, paid for in gold and silver, was the source of India’s fabled wealth. The thriving export trade in cotton textiles was built on the base of domestic industry. Cotton was grown and cloth woven for export as well as for local use in weaving regions throughout the country, each making its own distinctive product. Fine textiles were woven for the nobility, ordinary home-spun for common people. The rich had many fine garments, the finer the more costly. The emperor Aurangzeb [1618-1717] is said to have chided his daughter for being improperly dressed, to which she replied that she had on seven jamas4 or suits . The common people on the other hand dressed in coarse undyed cloth, as the descriptions of early European travellers and the sketches of European artists show5. |
Indian cloth was ‘in demand from China to the Mediterranean’6 and trade in Indian cotton fabrics had been carried on for centuries by Armenian, Arab and Indian traders until, from the early seventeenth century, the large European trading companies began to dominate the region’s textile, spice and slave trade, ensuring control of supply through forcible conquest of producing regions. Portuguese, Dutch, French and English trading companies seized territories in Thailand, Malaysia, Indonesia, China and India.
In 1600 the British East India Company was granted a Royal Charter for exclusive rights to Britain’s trade with India. Textile exports from India, for which the demand in Europe seemed to be insatiable, made up the bulk of its trade. In 1682 the port of Surat on the West coast alone exported 1,436,000 pieces and the total for the whole of India came to more than 3 million pieces – each piece being about 18 yards in length7 . The cloth was of different descriptions, most of it cotton of a variety of weaves and weights, dyed, printed and plain, for both garments and drapery. Ship’s musters of the seventeenth and eighteenth centuries speak of thirty to forty different sorts of cotton fabrics, each with a name: bafta, mulmul, mashru, jamdani, moree, percale, nainsukh, chintz, etc, all paid for in bullion: in 4 years alone between 1681 and 1685 the East India Company imported 240 tonnes of silver and 7 tonnes of gold8 into India. During the 17th century so much Indian cotton was imported into England that the English woollen handweaving industry suffered and declined. English weavers protested, and eventually at the end of the 18th century England loaded a duty of 75% onto Indian cotton imports.
The East India Company, beginning as a trader carrying finished cotton textiles from India, soon transformed itself into a colonial power. It proceeded through a series of wars and treaties with local rulers to establish itself as the ruler of large parts of the country and extractor of revenue through taxation. At the time when it began operations cotton in India was almost entirely grown for the domestic weaving industry, which ‘is, and has been for ages past, enormous’9 . This massive textile manufacturing industry worked through a smooth and well-established chain of exchange and processing between the peasant cultivator, the local market, itinerant carders, domestic spinners and home-based weaver families. Under Company rule the chain was disrupted. The peasant cultivator, who had under Mughal rule paid a maximum of 25% of his annual income in taxes, now became the source of land revenue for the Company and had to pay a much larger proportion, varying from 40 to 50%. Besides, cloth making was taxed again at different stages:
“The story of cotton in India is not half told,” writes Francis Carnac Brown, a British cotton planter in the Malabar region of India, “how it was systematically depressed from the earliest date that American cotton came into competition with it about the year 1786, how for 40 or 50 years after, one half of the crop was taken in kind as revenue, the other half by the sovereign merchant at a price much below the market price of the day which was habitually kept down for the purpose, how the cotton farmer's plough and bullocks were taxed, the Churkha taxed, the bow taxed and the loom taxed; how inland custom houses were posted in and around every village on passing which cotton on its way to the Coast was stopped and like every other produce taxed afresh; how it paid export duty both in a raw state and in every shape of yarn, of thread, cloth or handkerchief, in which it was possible to manufacture it; how the dyer was taxed and the dyed cloth taxed, plain in the loom, taxed a second time in the dye vats, how Indian piece goods were loaded in England with a prohibitory duty and English piece goods were imported into India at an ad valorem duty of 2 ½ per cent. It is my firm conviction that the same treatment would long since have converted any of the finest countries in Europe into wilderness. But the Sun has continued to give forth to India its vast vivifying rays, the Heavens to pour down upon the vast surface its tropical rains. These perennial gifts of the Universal Father it has not been possible to tax."10
Oppressive taxation by the Company accompanied export of raw cotton and import of finished products, at first yarn and later, cloth. This combination had the effect of reversing the traditional trade flow; India which for centuries had been a net exporter of cotton textiles, gradually became an importer. First came the import of yarn. One immediate effect this had was of taking away the occupation of millions of women spinners in this country. Until colonial times, the yarn for handloom weaving in India had traditionally been spun by hand.
Millions of women spun at home, the richer ones as a leisure pastime, the poorer ones to earn a living. With the invention of spinning machinery in Britain and the import of Bobbin winding, Andhra Pradesh machine-spun cotton yarn this occupation vanished. This letter, from the 1820s, was printed in a Bengali paper Samachar Darpan, translated into English and re-printed a hundred years later in Gandhi’s Young India11 illustrates the effect of the imports:
“To the Editor, The Samachar, I am a spinner. After having suffered a great deal, I am writing this letter.......I have heard that, if it is published, it will reach those who may lighten my distress and fulfil my desire....When my age was five and a half gandas (22) I became a widow with three daughters. My husband left nothing at the time of his death wherewith to maintain my old father-and mother-in-law and three daughters...I sold my jewellery for his shraddha ceremony. At last as we were on the verge of starvation God showed me a way by which we could save ourselves. I began to spin on takli and charkha.. In the morning I used to do the usual work of cleaning the house and then sit at the charkha till noon, and after cooking and feeding the old parents and daughters I would have my fill and sit spinning fine yarn on the takli. Thus I used to spin about a tola. The weavers used to visit our houses and buy the charkha yarn at three tolas per rupee. Whatever amount I wanted as advance from the weavers, I could get for the asking. This saved us from cares about food and cloth. In a few years' time I got together seven ganda rupees (Rs28). With this I married one daughter. In the same way, I got all three daughters married. There was no departure from caste customs. Nobody looked down upon these daughters because I gave all concerned ....what was due to them. When my father-in-law died I spent eleven ganda rupees (Rs 44) on his shraddha. This money was lent me by the weavers which I repaid in a year and a half, all this through the grace of the charkha. Now for 3 years we two women, mother-in-law and I, are in want of food. The weavers do not call at the house for buying yarn. Not only this, if the yarn is sent to the market, it is not sold even at one-fourth the old prices. I do not know how it happened. I asked many about it. They say that bilati (foreign) yarn is being largely imported. The weavers buy that yarn and weave. I had a sense of pride that bilati yarn could not be equal to my yarn, but when I got bilati yarn I saw that it was better than my yarn. I heard that its price is Rs 3 or Rs 4 per seer. I beat my brow and said, ‘Oh God, there are sisters more distressed even than I. I had thought that all men of Bilat were rich, but now I see that there are women there who are poorer than I'. I fully realize the poverty which induced those poor women to spin. They have sent the product of so much toil out here because they could not sell it there. It would have been something if it were sold here at good prices. But it has brought our ruin only. Men cannot use the cloth out of this yarn even for two months; it rots away. I therefore entreat the spinners over there that, if they will consider this representation, they will be able to judge whether it is fair to send yarn here or not.” Britain saw India as a supplier of raw materials and a market for its manufactures. Machine-woven cotton fabrics were brought into the country, while cotton was shipped out to supply its own industry. But there was a problem: Though Indian cotton, Gossypium arboreum, had produced the finest fabrics the world has yet seen, the famous Dhaka muslins, it was unsuited to the newly invented textile machinery, which was designed for the cotton of America. ‘I have no doubt that the fine cotton produced near Dacca is one cause of the superiority of the manufacture’, writes Dr.Hamilton in 1828, ‘nor do I think that any American cotton is so fine, but then there can be no doubt that the American kinds have a longer filament and on that account are more fitted for European machinery’12 . That is to say, American cotton varieties, Gossypium hirsutum, produced a longer, stronger staple, more fitted to the rigours of machine processing. Since America had declared itself independent it could no longer be relied on as a supplier of cotton, and so the East India Company set about ‘improving’ Indian cotton, which meant making it more suited to the machine. ‘The American plant grown in India produce[s] a staple longer, and therefore better calculated for the European manufacturer’13 . Before the Company’s intervention, local cotton varieties had been closely adapted to Indian textile technology, producing cotton fabrics of a staggering diversity that were durable, strong, soft, light in weight, absorbent, washable, and that were capable of holding colour permanently. Native Indian varieties were grown without irrigation on rain-fed soils, intercropped with the local food crops. They fruited over a long period, and so could be picked by family labour. In other words, they were suited to an economy of dispersed rather than mass production. The new British machines on the other hand were the heralds of the era of mass-production, and they needed uniform raw materials in large quantities, and the need to grow cotton to supply those machines rather than for the local textile industry completely transformed cotton cultivation in India. This was the critical point when the hundreds of varieties of Indian cotton which had been bred over centuries to supply the hundreds of weaving regions, now had to produce instead a uniform supply. Diversity which had until then been valued, now became a handicap. The East India Company began to research into ways to increase the quantity of cotton for export, and its suitability for the spinning machinery, replacing the centuries old Indian varieties with American ones. Obviously this research benefited the Company and the English textile manufacturers, neither of whom cared about preserving Indian textile traditions, or the welfare of Indian farmers or weavers. In fact they saw the Indian weaver as a competitor for the supply of cotton and the Indian farmer as inefficient, because he was unwilling to fit into the new trade-dominated industrial pattern. They knew that Indian cotton produced much less per acre than the American, and they felt the fault lay in the ignorance of the Indian farmer of better varieties and better agricultural practices. They decided to bring American cotton planters to India to teach Indians how to grow cotton, about which John Sullivan of the Madras Revenue Board had this to say: ‘when the cotton fabrics of India had been carried to the highest perfection centuries and centuries before the cotton plant was known in America, it seems odd that we should be thinking now of importing people from America to teach the people of India how to cultivate, clean and collect their cotton’14 But the Company went ahead. In 1840 it employed ten American cotton planters to demonstrate American style cotton growing in India. Three of these planters were sent to Coimbatore and given land and all the help they needed. They were supervised by Dr Wight, who at the same time gave the American seed to the Indian ryots and bought back the cotton produced. The experiment went on for 13 years. In 1861 Wight reported: In three years the American planters had completely exhausted the fertility of the soil by cropping it with cotton year after year. In the fourth and fifth year the crop was not worth gathering. At the end of the fifth year, the planters retired from the field altogether, confessing candidly that they could not compete with the Coimbatore farmers American planters were beaten out in three years. ‘The Coimbatore ryots at the end of the thirteenth year of trials produced from American seed of their own raising a cotton crop as good and as abundant as was produced by the planters in the first year, and this cotton was produced at half the cost of the Americans’.15 The damaging effect of substituting American for native varieties was recognized by the well-informed. George Watt, the botanical advisor to the Government was categoric: “It might almost be said that progression is deliberately stultified, the labours of centuries ruthlessly thrown away, and a large and important industry practically cornered or restricted in its possible development by interested parties. … since the existing traffic is aimed at the destruction of all the good features of the indigenous fibre …”16 In 1947 India regained its independence, but by this time mass production was synonymous with modernity and India’s own spinning and weaving mills took over the role of Lancashire in the textile industry. It was taken for granted that research into cotton varieties would continue to develop cotton for the mills, making sure that the cotton plant kept pace with the development of the machines. American cotton varieties and their hybrids gradually replaced the native ones, so that at present the native varieties grow only in a few pockets. Cotton in India is grown largely by small farmers, and the new practices have changed the nature of farm practices from sustainable family based agriculture to intensive commercial farming with severe and tragic consequences. Seeds come from large multinationals rather the farmer’s own stock, and are expensive. While the local varieties were rain-fed, the new varieties need irrigation, which increases humidity. Humidity in turn encourages pests and fungus. A cocktail of chemicals – fertilizer, pesticide17 and fungicide is used which adds to the cost of cultivation, but does not guarantee a good harvest. The farmer runs up huge debts hoping for a good crop, but India’s weather is variable, ground water is fast depleting and if the crop fails the risks are entirely the farmer’s. The distress of the cotton farmer leads to numbers of suicides; in 2004 in the state of Andhra Pradesh alone almost 600 farmers, the majority of them cotton growers, ended their lives18. Lately the introduction of genetically modified seeds has led to even more severe problems in cotton growing areas of Maharashtra and Andhra Pradesh. Not only cotton farmers but handloom weavers too are in trouble, and a large part of their problem is related to cotton yarn. Hand weaving in India today is a livelihood for a large section of the population, particularly in villages. Over 6 million square yards of textiles – 16% of India’s textile output - were produced on hand looms last year [04-05]. There are six and a half million weaving families, besides whom there are an equal number occupied in ancillary trades connected with the industry – dyers, warpers, sizers, bobbin-winders, and tool makers. Yet this enormously significant and productive sector does not get yarn specifically suited to it, but is treated as a poor relation of the mill textile industry, and has to use mill-spun yarn, which puts handwoven textiles at a disadvantage in terms of quality. Handwoven fabrics can compete in the market only on their quality, not their price. The Indian weaver’s skills need to be underpinned by suitable yarn to carry through into fabric the important characteristics of cotton. The technology in use in contemporary spinning mills is a centralized, capital and energy intensive technology ill-suited to the operating conditions in India where cotton is grown by millions of farmers on small farms and yarn in turn is woven mostly (over 90%) by dispersed handlooms and power looms. Because spinning machinery has high capacities, only large quantities are economical to spin, so farmers are required to grow uniform varieties of cotton. The overheads of transporting cotton to the mills and yarn to the weavers add to the costs. On the weavers’ side, small quantities of different types of yarn are needed, which are difficult for large mills to supply. When cotton began to be exported not only the growing but also the handling changed. For local use cotton was carried in loose sacks, but these obviously were not suited to transport overseas. Steam presses were introduced to compress the loose cotton into bales, squeezing the soft fibres into a dense mass of the consistency of wood, pressing trash – bits of leaf, seed-coat and dirt - more firmly into it. Now baling is taken to be an essential part of cotton processing even if both cotton growers and spinning mills are located within miles of each other. Today spinning mills in India use only baled cotton. The bales are torn open by spiked metal wheels and the loosened cotton blown apart by force in the blow-room to separate the fibres before the cotton is cleaned and carded. By the time it has gone through these processes the cotton is limp and lifeless and has lost the springiness that would otherwise give cotton fabric a wonderful drape and feel. The yarn made on these machines is strong enough for machine weaving, but with its tighter twist is over-spun for handlooms, and has also lost some of its durability, absorbency and colour holding capacity, all the desirable natural qualities of cotton which can be retained through gentle processing and hand-weaving. Dastkar Andhra, Hyderabad, is a not-for-profit independent Trust, whose objective is to reaffirm the vitality of household production of cotton textiles as an economic activity in the contemporary context. The Trust provides consultancy services to artisan industries to contemporize their organizational structures and market linkages, making use of new technologies where it suits them, while retaining and reinforcing the strengths of traditional skills. Dastkar, in collaboration with handloom weaving co-operatives, develops systems for effective linkages between dispersed production and the market and researches technologies both traditional and modern that would buttress the strengths of the cotton handweaving industry. Dastkar Andhra and Vortex Engineering, Chennai, are collaborating in a research project to design and manufacture a set of machines that uses fresh cotton straight from the fields, eliminating some steps between ginning and spinning - baling, transport of bales, blow-room - and simplifying carding. These machines are capable of spinning small lots of cotton of highly variable quality, suited to meeting the differing yarn needs of unstandardized looms. They free the cotton farmer from the tyranny of demands by ever faster spinning machinery, needing cotton of longer & stronger staple, unsuited to being grown in Indian conditions. They can supply handloom weavers with yarn made from local cottons. With these machines it will be possible to link cotton growing to hand-weaving in the many hundreds of villages in India where both co-exist. This is our vision, of a way of regaining the diversity and variety that were the hallmarks of India’s ancient textile tradition. At present we have one pilot unit working, processing about 25 kg of ginned cotton in each 8-hour shift into sliver, which is then distributed to domestic spinners operating small motorized ring-frames. Once the yarn is spun it is woven on hand looms into a soft, durable, absorbent, medium weight cloth called ‘malkha’ with excellent draping and dye-holding properties. Some say that as energy from steam, oil and electricity ushered in the era of mass production in the 19th century, it will be clean, renewable energy that will take dispersed production industries to the top of the heap in the 21st. As the stock of fossil fuels comes to an end notions of efficiency will change and low-energy manufacturing processes will gain in value. At the same time markets are becoming saturated with the look-alike products of factory production, and there are more and more customers for the individualized products that dispersed production can offer. In this situation household manufacture of cotton textiles in India, particularly if it can use yarn made from cotton fresh from the field, looks as if it will have the last laugh over mass production after all.ReferencesSir George Watt, The Wild & Cultivated Cotton Plants of the World, 1907 (New Delhi: Sagar Book House, 1989) Mattiebelle Gittinger, Master Dyers to the World (Washington: Textile Museum, 1982) Yule & Burnell, Hobson-Jobson (London: John Murray, 1903) See for example the early 19th century engravings of Rudolph Ackermann, Balthazar Solvyns and others John Guy, Woven Cargoes (New York: Thames & Hudson, 1998) Nick Robins, The Corporation that Changed the World, (Hyderabad: Orient Longman, 2006) John Keay, The Honourable Company, (London: Harper Collins, 1993) Report from the Select Committee on the Growth of Cotton in India, (London:1848) Proceedings of the Madras Board of Revenue no 407 dated April 9, 1862, quoted in Ratnam, Agricultural Development in Madras State prior to 1900, (Madras: New Century Book House, 1966) M K Gandhi, Young India 21-5-1931, reprinted in Economics of Khadi, (Ahmedabad: Navjivan Press, 1941) Sir George Watt, ‘The Wild & Cultivated Cotton Plants of the World’, 1907, reprinted: (New Delhi: Sagar Book House, 1989) Report from the Select Committee on the Growth of Cotton in India, (London: 1848) Report from the Select Committee on the Growth of Cotton in India, (London: 1848) C Shambu Prasad, Suicide Deaths and Quality of Indian Cotton, Economic & Political Weekly, January 30, 1999 Sir George Watt, ‘The Wild & Cultivated Cotton Plants of the World’, 1907, reprinted: (New Delhi: Sagar Book House, 1989) Cotton which is grown on about 5% of the cultivated land accounts for 55% of all the pesticide used in India. Andhra Pradesh Rythu Sangam, 2005 |